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Thread: manual conversion parts

  1. #1
    Resident Ricer Sparling's Avatar
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    manual conversion parts

    I need everything to convert from auto tranny to manual trans in my f150.

    Clutch pedal
    Clutch linkage
    Bellhousing
    ZF5 4x4 transmission

    IDK what all the slave cylinder shiat is but i guess i need all of that shenannigans too. Anything I'm missing?
    '91 Bronco 351w, ZF5, D44 TTB, 9" rear swap with disk brakes, 37" toyos, method wheels, mastercraft seats, A/C and heat

  2. #2
    Old school badass Seth's Avatar
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    know-how?
    Seth Stewart '04
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  3. #3
    Resident Ricer Sparling's Avatar
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    I can put it all in, I just don't know if I really need all of the slave cylinder shiat. It's pretty much like power brakes for the clutch pedal right?
    '91 Bronco 351w, ZF5, D44 TTB, 9" rear swap with disk brakes, 37" toyos, method wheels, mastercraft seats, A/C and heat

  4. #4
    Old school badass Seth's Avatar
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    not exactly. kinda like brakes, not the power part. you need a slave and clutch master and hyd line.
    Seth Stewart '04
    2000 Suburban DD
    1995 F150 SAS - Needs more work to sell
    1998 GMC pickup - sold
    2003 Yukon XL - wrecked/motor donor
    1975 Scout - TBD
    1976 Scout - parts truck
    1972 IH 1310 dually - TBD
    196? Scout 800 - 302 roller

  5. #5
    Resident Ricer Sparling's Avatar
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    I see. Hydraulic clutch. I'm more familiar with the mechanical linkage of my 66 mustang.
    '91 Bronco 351w, ZF5, D44 TTB, 9" rear swap with disk brakes, 37" toyos, method wheels, mastercraft seats, A/C and heat

  6. #6
    Sand Man Shaggy's Avatar
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    this is a bad idea
    Jonathan Tate
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  7. #7
    Resident Ricer Sparling's Avatar
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    You wanna tell me why or just issue your opinion?
    '91 Bronco 351w, ZF5, D44 TTB, 9" rear swap with disk brakes, 37" toyos, method wheels, mastercraft seats, A/C and heat

  8. #8
    Like my rock crawler? KrazyKarl02's Avatar
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    Everyone spanks off to the ZF, in truth, the Mazda 5 speed in half tons is not too bad. If I were you, I would stick with the auto, but if you insist on a manual you will need the clutch/brake pedal assembly, the clutch master cylinder, the clutch slave cylinder, tranny (a 4wd ZF from a 351 truck, good luck finding it), a different flywheel, a throw out bearing, a clutch.

    Additionally your harness will not have the "safety" of no start with the clutch not in (it can be added)

    Honestly, and I am not knocking your idea, you will be cheaper on an E40d rebuild (clutch 200, flywheel 50, slave and master cylinder 150, you are already at $400 and you have not bought the tranny yet!)
    Last edited by KrazyKarl02; 04-02-2010 at 10:49 PM.
    -Karl
    2006 Chevy K3500 4X4 - No J.B. Weld on it yet!
    1982 thru 94 F-Series "The Klogger" AKA Transport on the road, on the trail, or on the trailer!
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  9. #9
    Registered Eckert's Avatar
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    because small block ZF5's aren't easy to find, unless you have the power of the joo.

    further more, by the time you buy everything: clutch, flywheel, master, slave, trans, cross member, you could have had the auto rebuilt and be good to go for another 100k. money is better well spent somewhere else.

    what are you trying to accomplish with this?

  10. #10
    Resident Ricer Sparling's Avatar
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    Quote Originally Posted by KrazyKarl02 View Post
    Everyone spanks off to the ZF, in truth, the Mazda 5 speed in half tons is not too bad. If I were you, I would stick with the auto, but if you insist on a manual you will need the clutch/brake pedal assembly, the clutch master cylinder, the clutch slave cylinder, tranny (a 4wd ZF from a 351 truck, good luck finding it), a different flywheel, a throw out bearing, a clutch.

    Additionally your harness will not have the "safety" of no start with the clutch not in (it can be added)

    Honestly, and I am not knocking your idea, you will be cheaper on an E40d rebuild (clutch 200, flywheel 50, slave and master cylinder 150, you are already at $400 and you have not bought the tranny yet!)
    A decent torque converter for an E4OD costs close to 400 and I have 2 E4ODs I can sell to get a ZF transmission.
    '91 Bronco 351w, ZF5, D44 TTB, 9" rear swap with disk brakes, 37" toyos, method wheels, mastercraft seats, A/C and heat

  11. #11
    Resident Ricer Sparling's Avatar
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    Quote Originally Posted by Eckert View Post
    what are you trying to accomplish with this?
    To get my E4OD running reliably it's going to cost a good deal of money. Much more than swapping to a manual.
    '91 Bronco 351w, ZF5, D44 TTB, 9" rear swap with disk brakes, 37" toyos, method wheels, mastercraft seats, A/C and heat

  12. #12
    Registered Eckert's Avatar
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    your right, spread sheet of theoretical values please.

  13. #13
    Like my rock crawler? KrazyKarl02's Avatar
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    I don't have direct knowledge of the E40d , but generally torque converters are under $200 (about $120 for a C6, TH400, 700R4, etc...)

    A quick interweb search shows them to be around 350, I'll be damned
    Last edited by KrazyKarl02; 04-02-2010 at 11:02 PM.
    -Karl
    2006 Chevy K3500 4X4 - No J.B. Weld on it yet!
    1982 thru 94 F-Series "The Klogger" AKA Transport on the road, on the trail, or on the trailer!
    1965 Chevelle
    1975 Corvette

  14. #14
    Resident Ricer Sparling's Avatar
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    Quote Originally Posted by Eckert View Post
    your right, spread sheet of theoretical values please.
    A decent torque converter is around 350 or 400, and I've been told by multiple transmissions shops that they won't even touch the E4OD for less than 1700 and from what I've read on other forums, that's on the low end for a rebuild. So that's over 2k on transmission stuff on a truck I only paid 1k for.

    I figure the 400 karl thinks plus another 100 for a pedal assembly and some odds and ends, then I can sell both of my E4ODs and have enough to get a Zf-5 Speed tranny.
    Last edited by Sparling; 04-02-2010 at 11:11 PM.
    '91 Bronco 351w, ZF5, D44 TTB, 9" rear swap with disk brakes, 37" toyos, method wheels, mastercraft seats, A/C and heat

  15. #15
    Like my rock crawler? KrazyKarl02's Avatar
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    Question, What is this things future? A ZF5 is hard to find, a Mazda 5 is easy and not too bad. A NP435 is pretty easy to find, strong as hell, but no OD. If I was doing the trouble of this I would consider the NP435, if long highway travel was not an issue.
    -Karl
    2006 Chevy K3500 4X4 - No J.B. Weld on it yet!
    1982 thru 94 F-Series "The Klogger" AKA Transport on the road, on the trail, or on the trailer!
    1965 Chevelle
    1975 Corvette

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