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Thread: Dana 60

  1. #1
    dyskrasia CRaSHnBuRN's Avatar
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    Dana 60

    for those of you who have, or are building a D60, what do you have in it money wise? A breakdown would be nice. Were there any unexpected costs? Perhaps something you didn't think of or know about until you started building one?















    Oh yeah, I'm only interested in people who have built a junkyard axle, and tried to keep it somewhat cheap (sorry scott )

  2. #2
    Yo soy tu papa! Doug Krebs's Avatar
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    I will work on this for you tommorow at work...

    Quick things...

    Rotors
    Brakes
    Lug studs
    Kingpin rebuild
    Steering arms studs

    I'll discuss price and other things tommorow when I'm bored
    1988 Blazer...RIP

  3. #3
    fbronco86
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    It really depends on what you need

  4. #4
    dyskrasia CRaSHnBuRN's Avatar
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    Quote Originally Posted by fbronco86
    It really depends on what you need
    which is the reason behind this post. I'm just trying to make sure I have a list of things to check on, and what to expect cost wise to make it useable. This would be a trail only rig, so I don't see a need to rebuild anything unless it really needed it. I have a basic plan right now, but I want to see if the cost estimates I have are good

  5. #5
    dyskrasia CRaSHnBuRN's Avatar
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    As for my plans, here is a rough idea
    Chevy or Dodge D60 with stock 4.56 gears
    home built tie rod (in stock location) and drag link
    single high steer arm on passenger side for drag link
    hydro assist (I just need the ram, everything else is there)
    Welded diff or cheap locker
    35 spline throughout if funds alot at install time

  6. #6
    Tommy sucks Sharpe's Avatar
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    A fully rebuilt D60 will run you about $2-2500.

    I dont remember how much all he individual pieces cost right off hand but I know that is what most people who arent Kreb's spend on building theirs.
    On the 8th day god created the Super Swamper TSL and said "go forth and kick ass"

  7. #7
    user friendly Cajun's Avatar
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    There's no need to fully rebuild for a trail only rig. Clean it, add your steering and locker of choice, 35 spline upgrade w/flanges and call it done.

  8. #8
    dyskrasia CRaSHnBuRN's Avatar
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    that is the basic plan. I don't think I have ever fully rebuilt an axle before using it, including the one on my old black truck. I only replaced the seals, rotors, and trunion bearings on it, because I had the parts.

  9. #9
    Registered User uglyota's Avatar
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    or weld your draglink to the stock one, pop the cover off and throw some 6011 at the spiders, pour the old gear oil back in and call it good!
    Quote Originally Posted by Shaggy View Post
    damnit... if everyone is leaving i want my original 15 back... i dont wanna be left with these tools

  10. #10
    Yo soy tu papa! Doug Krebs's Avatar
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    My axle wasn't complete, it was missing the poly kingpin bushing and had some fubared steering studs. It was also missing one caliper. Being it sat in the junkyard on the ground, both rotors were pitted. One of them wasn't horrible, but it was undersized. I tried not to be a joo about most things and replaced somethings some people wouldn't.

    Rebuilt kingpins $45 per side x 2 = $90
    Steering arm studs $4.XX X 8 ~$80
    All new seals ~20ish?
    8 new lug Studs $1.xx ~15ish?
    1310 yoke $30
    Brakes I can't really remember ~180 ish for new rotors, calipers, and shoes

    So I have at least $415 into it?

    Most people don't rebuild the kingpins, but the top of mine was out when I got it and a couple years ago when I got it, I thought it was going under a daily driver. So I pulled the entire thing apart and ordered a kingpin rebuild kit.

    Some people don't use the expensive ARP steering studs. Grade 8 bolts fit as well and people have good luck with them. I built my own steering arms. I also have an extra I fubared, but only 1 hole. If you were using heims, it could be drilled out. I was using TRE and grabbed the wrong endmill and made the whole a wee bit too big.

    Things I didn't do...

    Change any bearings, all of them including the spindle bearings looked good. Didn't change u-joints, they were the spicer OEM and felt tight. If I changed U-joints I'd probalby upgrade to the 35 spline crap.

    The yoke was a weird deal, some of the dodge yokes don't have the little tits on the end that holds the caps in. I should have just welded them in since the klogger ended my new yokes life fairly quickly

    You can see how **** adds up, so buying one that was under a running truck might be better although more expensive.
    1988 Blazer...RIP

  11. #11
    AgDieseler
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    My 100% rebuild with a detroit, gears, steering, 35 spline, and all new everything cost about $2200.

  12. #12
    dyskrasia CRaSHnBuRN's Avatar
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    good info there Doug. If I go through with this I definitely want to talk to you about that steering arm. David, I assume that price included the original price of the axle, right? Eric, please step away from the crack pipe

    So far, I see no reason I couldn't afford to do the swap if I sold my current axles and spare stuff I have laying around. I may wait on the 35 spline stuff for a while though.

    BTW, can you do a square driveshaft with parts from a domestic driveshaft? I know its easy to do with toyota stuff, but I seem to recall non toyota people having problems. If I could, it would save me money by allowing me to simply replace the toyota end of the front driveshaft with the stuff that came stock on the D60

  13. #13
    Yo soy tu papa! Doug Krebs's Avatar
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    David bought a bare housing with one knuckle if I remember. He pretty much built it from the ground up with new or used parts.
    1988 Blazer...RIP

  14. #14
    Registered User uglyota's Avatar
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    Quote Originally Posted by CRaSHnBuRN
    Eric, please step away from the crack pipe
    unfortunately I didn't make that up...well at least not the draglink part
    Quote Originally Posted by Shaggy View Post
    damnit... if everyone is leaving i want my original 15 back... i dont wanna be left with these tools

  15. #15
    dyskrasia CRaSHnBuRN's Avatar
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    so how exactly do you expect that to work? Just weld my current draglink to the chevy draglink?

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