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Thread: Swamp Donkey Progess

  1. #946
    ill be your pickup man
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    Got it together and mounted the tires to see if it was any wider. I think it is a little wider now. The hubs were offset .5" from the Ford hubs, but the knuckle was narrower, figured it come out about the same. I will find out next time i load it on teh trailer. Other pic shows that I had to remove a very small amount of material from teh new outers to fit through the knuckle. The old Ford outer stuff is for sale (Ford 60 hubs/rotors, 30 spline outers, inner spindle seals)
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    92 YJ
    04 F-150 4x4
    11 F-250 4x4

  2. #947
    ill be your pickup man
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    my camera brings the suck apparently
    92 YJ
    04 F-150 4x4
    11 F-250 4x4

  3. #948
    lowballing someone
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    ive put 15" wheels on those brakes before and they didn't need to be ground. unless u have rediculous back spacing
    Red 81 CJ5, 35's, 4.10 and detroit, 4 to 1 dana 300, tbi efi, flat belly, cage, chromos and auzzie in front... sometimes runs. body damage to come

  4. #949
    ill be your pickup man
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    Random Tech Question:

    The calipers are from say a 75 K10. I found what I think/thought was a chevy banjo bolt inthe Help section. Drilled out the 'block' on my braided line, bolted it together, but it still leaked slightly. I had copper washers on both sides. Went to store and got brake hose for 75 K10. See pic. What is the purpose of the 'ears' on each side of the block? Is it on backwards? Does it matter? Are banjo bolts tapered? After that bolt goes through the block and two washers, there is not much thread left. I might need a longer one, but I dunno. I think this one might be leaking slightly too. I am going to go back out and check it in a bit.
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    92 YJ
    04 F-150 4x4
    11 F-250 4x4

  5. #950
    No progress... bburris's Avatar
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    Don't the ears keep it from spinning on the caliper? I think they just act as keepers in that notch where you have them...

  6. #951
    Big Baller 85cj7's Avatar
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    ya like Brett said the ears are to keep the banjo fitting from spinning on the caliper and yes you do have yours on backwards. The flat portion of the ear should be against the caliper. No banjo fittings are not tapered, however the bolts in a sense are. On the bolt the threaded portion is a smaller OD than the non-threaded shank. Measure the length of the shank on the banjo bolt and compare it to the thickness of the banjo fitting, they should be the same. Hope this helps.

  7. #952
    ill be your pickup man
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    Quote Originally Posted by 85cj7 View Post
    Measure the length of the shank on the banjo bolt and compare it to the thickness of the banjo fitting, they should be the same. Hope this helps.
    I bet this is going to be my issue. Is there a better source to find proper banjo bolts other than the 2 or 3 that every parts store has in the Help/Dorman section?
    92 YJ
    04 F-150 4x4
    11 F-250 4x4

  8. #953
    Big Baller 85cj7's Avatar
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    bryan hose and gasket has a good assortment in stock, ask for jimmy.
    Last edited by 85cj7; 07-11-2010 at 08:20 PM.

  9. #954
    lowballing someone
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    ive used many form horeillys and never had an issue
    Red 81 CJ5, 35's, 4.10 and detroit, 4 to 1 dana 300, tbi efi, flat belly, cage, chromos and auzzie in front... sometimes runs. body damage to come

  10. #955
    ill be your pickup man
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    In the pic, the fitting is on the correct way. If I flip it, then the 'ears' do not 'engage' the tabs on teh caliper, thus it would let it spin. I think my issue was putting it together and taking it apart a few times using the same copper washers. I put some fresh ones on there and it seems to be fine.
    92 YJ
    04 F-150 4x4
    11 F-250 4x4

  11. #956
    No progress... bburris's Avatar
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    Dumb question, but couldn't you swap them left to right so the flat part of that ear is flush against the caliper?

  12. #957
    ill be your pickup man
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    Finally no leaks from the braking setup. Ended up replacing one line from the prop valve to the pass. side hose.

    I might still have some air in the lines. Right now, I can only lock up the rear on a hard brake. And the rear locks up nice and quick. Pedal is a little more spongy than before.

    I ended up pulling off both steering assist hoses until I can get a new mount built for the ram. I got some JIC caps for the ports. It seems to steer just fine now, like before the ram, but I am gettting a loud creaking from what I think is the box, and the box seems to get pretty hot pretty fast. Not sure why it would be doing that.


    Since it is wider now, Clarke is building some driveover fenders for the trailer. Pics hopefully next week.
    92 YJ
    04 F-150 4x4
    11 F-250 4x4

  13. #958
    True Hollywood Stry
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    The tube fenders on my trailer work awesome and blend in well John. There are some pics in the rig sled thread if they are something you like and they weren't hard to build.
    He who dies with the most **** wins, after seeing your collection you are in the lead no doubt!

  14. #959
    ill be your pickup man
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    Thanks to Clarke, the trailer now sports some drive-over fenders. The pics suck but I will get some good ones later. We still need to weld in the inner skins and paint it. The material is 2x4 box 3/16" wall cut into 5 pieces to mimic the radius of the original fender. After the inner piece is on, and it is painted, it will look very slick.
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    92 YJ
    04 F-150 4x4
    11 F-250 4x4

  15. #960
    wash, rinse, repeat. sasquatch's Avatar
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    do this on the rear springs
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    1976 F-100 Kustom Krawler
    1976 F-150 Custom
    1964 CJ5

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